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Star Saga Pilot Cosplay Costume – Blue Squadron Alliance Costume

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Original price $2,026.67
Original price $2,026.67 - Original price $4,053.33
Original price $2,026.67
Current price $1,520.00
$1,520.00 - $3,040.00
Current price $1,520.00

💳 Installments available → Contact us

Customize Your Costume Size: Custom measurements
Color: Standard
Fit: Men Fit
Size We tailor costumes for all body types. Very large sizes may occasionally require extra material or pattern work. Any price adjustment is confirmed before production.
Color
Custom colors may affect the final price depending on fabric availability. We will confirm any price change before production starts.
Select Fit Fit refers to garment pattern, not wearer gender. We tailor for anyone.

Not sure about sizing or timing? We can help → Contact us

⏱ Made to order Production time: 14–36 days
🚚 Shipping estimates Standard: 14–21 days
Express: 7–12 days
🎁 Gift packaging available at checkout
Character Accurate
Character Accurate
Made to Measure
Made to Measure
Fully Customizable
Fully Customizable
Worldwide Shipping
Worldwide Shipping
Order Protection
Order Protection

Description

The Blue Squadron Pilot Costume is designed for fans of intergalactic adventure who want to embody the look of a skilled Rebel Alliance pilot. Inspired by the iconic Star Saga universe, this costume recreates the authentic appearance of Blue Squadron with attention to detail, functionality, and screen-accurate styling.

Crafted to meet high cosplay standards, this outfit is ideal for conventions, themed events, professional photoshoots, and collectors seeking a premium-quality pilot ensemble. Each costume is custom-made to your measurements, ensuring both comfort and an accurate, tailored fit.


Design & Aesthetic

This costume reflects the structured, technical look of a Rebel pilot uniform. The blue flight costume forms the foundation, paired with a detailed vest featuring EVA foam construction for dimensional accuracy. The chest box includes 3D-printed PLA components with integrated LED lighting and a rechargeable battery system, adding a realistic operational feel.

Additional accessories such as the harness system, signal flares, leg bandolier, and gauntlets complete the look, creating a cohesive and highly recognizable pilot silhouette inspired by the Star Saga universe.


Function & Use

This costume is designed for immersive cosplay performance and visual authenticity. It is suitable for conventions, cosplay competitions, themed events, film-inspired photography, and fan gatherings.

The combination of structured materials and wearable components ensures both durability and comfort, allowing for extended wear while maintaining a screen-accurate appearance.


What’s Included

  • Flight costume made from durable workwear fabric
  • Flight vest constructed from raincoat fabric with EVA foam detailing
  • Chest box with 3D PLA components, LED lighting, and rechargeable battery system
  • Flight harness made from polyester
  • Signal flares and leg bandolier, 3D printed
  • Gauntlets made from vegan leather

Specifications

  • Material: Workwear fabric, raincoat fabric, EVA foam, PLA plastic, polyester, vegan leather
  • Customization: Made to personal body measurements
  • Production Time: 4–6 weeks
  • Shipping: Standard delivery 14–21 days (Australia & Japan +2 weeks), express 7–12 days available
  • Rush Orders: Available in under 2 week upon request and schedule availability
  • Payment: Installment plans available after consultation

Personalization

Each costume is individually tailored based on your body measurements. After purchase, a detailed measurement guide is provided to ensure a precise and comfortable fit. This allows every pilot costume to achieve a professional, custom-made appearance.

How ordering works

  • 1 Place your order
  • 2 We collect measurements
  • 3 Production begins
  • 4 You receive updates

What's Included

  • Flight costume
  • Flight vest
  • Chest box
  • Flight harness
  • Signal flares & leg bandolier
  • Gauntlets

Materials

Workwear fabric Raincoat fabric EVA foam 3D-printed PLA LED components + rechargeable batteries Polyester Vegan leather
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